Our Infrastructure
Factory Setup
The Scope of our customers towards us make us feel more vigilant and vigorous as we are being promoted wholeheartedly by them.
Knitting
Knitting is the name of the craft that involves in transforming fabric into a fashion garments to enhance the style of a person. Knitting a garments is not an end task, it is a beginning. Customers can choose from an assorted wide collections of knitting variations, which is our hallmark. IMPERIALAPPAREL Undergoes knitting process with world leading MAYER & CE knitting machines. We have facility of producing a tone of fabrics per day.
Soft Flow Dyeing
Soft flow machines are used for the bleaching and color dyeing of knitted cloth. Eco-Friendly Dyes and GOTS approved chemicals are used. A balloon– padding machine is used to extract water. To make the process quicker, a relax drier is also available. Macbeth system is used for color matching. The effluent is treated in ETP and RO unit for ensuring cleaner environment.
Compacting
Consists of Tube-tex, USA Tubular and Ferraro, Italy Compacting Machines. Also Tong Geng Chamber Heat Setting Machines for Lycra and Polyester Fabrics which can handle fabrics up to a width of 48 inches. The capacity of the Compacting is 12 tons of fabric per day.
Printing
The process of printing gives the fabric an enthralling look. Printing is undoubtedly a key arena for leaving a lasting impression. Our in house printing unit has a capacity of both machine & manual table printing facilities. We have the facility produce 6000 pcs / day. We are specialized in Pigment, Non PVC, Glitter, Puff print, Foil, Flock and High Density, Discharge and burnout prints.
Embroidery
The embroidery units are equipped with Tajima & Barudan embroidery machines imported from Japan. 3 machines have 62 heads and are totally computer controlled. The machine Tajima 620 is capable of producing designs upto 3,00,000 stitches and size 20cm x 45cm can be embroidered. The machines Tajima 920 and Tajima 922 has capable of producing design upto 5,00,000 stitches and size 33cm x 65cm can be embroidered.
Cutting
The Cutting process is a perfect mix of manual expertise and automation. Our auto cutters greatly speed up our production by cutting the fabric into various sizes to suit different purposes.
Stitching
We have modernized units having volume of 100 nos. imported sewing machines with all essential accessories with skilled workers which can produce any type of garments to the international standard. All two units is built with social good intension for the labours good health and fresh mind to under good atmosphere which enables to produce fine garment according to BSCI standard.
Checking
Shade variation, garments shape, sleeve to sleeve uneven, collar shape, neck shape and measurement will be checked. Trimming alone will be done.
Ironing
We always press the garments on stream iron on Vaccum tabels to ensure clean look, because first appearance is the best and we always think from the consumer part of view.
Packing
Packing done in good export worthy carton packs to ensure clean and healthy reach till its destination packing, randomly Barcode, Tag, Label will be checked for buyers specification and moved for Carton box Packing.
